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Galvanising & Sacrificial Protection

Exam code: 5070
Written by: Ashika|Reviewed by: Caroline Carroll|Updated 2 July 2026

Galvanising & Sacrificial Protectionvideo

Galvanising & Sacrificial Protection

Galvanising & Sacrificial Protection

  • Iron can be prevented from rusting using the reactivity series

Sacrificial Protection

  • A more reactive metal can be attached to a less reactive metal

  • The more reactive metal will oxidise and therefore corrode first, protecting the less reactive metal from corrosion

  • E.g. using zinc bars on the side of steel ships:

VleRzCAu_9-2-4-sacrificial-protection

Diagram to show the use of zinc bars on the sides of steel ships as a method of sacrificial protection

  • Zinc is more reactive than iron therefore will lose its electrons more easily than iron and is oxidised more easily:

Zn → Zn2+ + 2e-

  • The iron is less reactive therefore will not lose its electrons as easily so it is not oxidised; the zinc is sacrificed to protect the steel

  • For continued protection, the zinc bars have to be replaced before they completely corrode

Galvanising

  • Galvanising is a process where the iron to be protected is coated with a layer of zinc

  • This can be done by electroplating or dipping it into molten zinc

  • ZnCO3 is formed when zinc reacts with oxygen and carbon dioxide in the air and protects the iron by the barrier method

  • If the coating is damaged or scratched, the iron is still protected from rusting by sacrificial protection